Ukuze kusetshenziswe amaphrojekthi ensimbi yehadiwe, onjiniyela bethu bazokhetha ngokucophelela izinqubo zokuqalisa imikhiqizo ehlukahlukene.
Izindlela ezijwayelekile zokucubungula imikhiqizo yehadiwe okwamanje zifaka:
1. CNC machining
CNC turning, Milling, Punching, CNC cUkucutshungulwa kwe-utting kusho inqubo yokusika ucezu lomsebenzi lube yisimo oyifunayo nosayizi ngokusebenzisa ithuluzi lokusika.Izinqubo ezijwayelekile zokusika zihlanganisa ukuphenduka, ukugaya, ukubhola, njll.
Phakathi kwazo, ukuguqula ukusetshenziswa kwamathuluzi okusika ku-lathe ukucubungula izingcezu zomsebenzi ezijikelezayo, ezingakhiqiza izingxenye ezihlukahlukene ze-shaft ububanzi, ubude, nokuma;
Ukugaya ukusetshenziswa kwamathuluzi okusika emshinini wokugaya ukuze ujikeleze futhi uhambise izingcezu zomsebenzi, ezingakhiqiza izimo ezihlukahlukene eziyisicaba kanye nezindawo ze-convex concave zezingxenye;
Ukubhoboza ukusetshenziswa kwamathuluzi okusika emshinini wokubhoboza ukuze kubhojwe izimbobo ezicucu zokusebenza, ezingakhiqiza izimbobo ezinobubanzi obuhlukahlukene nokujula.
I-Chengshuo isebenzise isikhungo sethu semishini ye-CNC, esingahlinzeka ngezinsizakalo zokuma okukodwa kwemikhiqizo eyenziwe ngokwezifiso enembayo enezinto zokusetshenziswa ezihlukile.
2. Ukucubungula izitembu - Isikhungo sokugxiviza
Ukucutshungulwa kokugxiviza kubhekisela kunqubo yokugxiviza amashidi ensimbi abe yisimo esifiswayo ngokusebenzisa isikhunta sokunyathela.Izinqubo ezivamile zokugxiviza zihlanganisa ukusika, ukubhoboza, ukugoba, njll. Phakathi kwazo, ukusika ukusika ishidi lensimbi ngokusho kobukhulu obuthile ukuze uthole ubukhulu obudingekayo bezingxenye eziyisicaba.Ukubhoboza ukusebenzisa isikhunta emshinini wokubhoboza ukubhoboza ishidi lensimbi, elingathola ukubunjwa nobukhulu obuhlukahlukene bezimbobo;Ukugoba ukusetshenziswa komshini wokugoba ukugoba amashidi ensimbi, okuholela ekubunjweni okuhlukahlukene nama-engeli ezingxenye.
I-Stamping die iyithuluzi lenqubo elikhethekile elisetshenziswa ekucubunguleni isitembu esibandayo ukuze kucutshungulwe izinto (insimbi noma okungezona ezensimbi) zibe izingxenye (noma imikhiqizo eqediwe kancane), ebizwa ngokuthi i-cold stamping die (evame ukwaziwa ngokuthi i-cold stamping die)
Izigaba ezijwayelekile zokubumba izitembu:
(1) Isikhunta senqubo eyodwa siyisikhunta esiqeda inqubo eyodwa yokugxiviza endaweni eyodwa yokunyathelisa.
(2) Isikhunta esiyinhlanganisela sinendawo yokusebenzela eyodwa kuphela, futhi ku-stroke eyodwa yokunyathelisa, siyisikhunta esiqedela izinqubo ezimbili noma ngaphezulu zokugxiviza ngesikhathi esisodwa endaweni yokusebenzela efanayo.
(3) I-Progressive die (ebuye yaziwe ngokuthi i-continuous die) inezindawo zokusebenza ezimbili noma ngaphezulu ezibhekiswe lapho kuphakelwa khona impahla eluhlaza.Kuyisikhunta esiqedela izinqubo ezimbili noma ngaphezulu zokugxiviza ezindaweni zokusebenza ezihlukene ku-stroke eyodwa yokunyathelisa.
(4) Isikhunta sokudlulisa sihlanganisa izici zokubunjwa kwenqubo eyodwa kanye nokubunjwa okuqhubekayo.Ngokusebenzisa uhlelo lokudlulisa izingalo zerobhothi, umkhiqizo ungadluliselwa ngokushesha ngaphakathi kwesikhunta, uthuthukise kakhulu ukusebenza kahle kokukhiqiza, ukunciphisa izindleko zokukhiqiza, ukonga izindleko zezinto ezibonakalayo, nokuqinisekisa ikhwalithi ezinzile nethembekile.
3. Welding processing
Inqubo yokushisela isho inqubo yokuxhuma izinto ezimbili noma ngaphezulu zensimbi ngokufudumeza, ukuncibilika, noma ukucindezela.Izinqubo ze-welding ezivamile zihlanganisa i-arc welding, i-fluorine arc welding, i-gas welding, njll. Phakathi kwazo, i-arc welding isebenzisa ukushisa kwe-arc okukhiqizwa umshini wokushisela ukuncibilika nokuxhuma izinto zensimbi ndawonye;i-ammonia arc welding isebenzisa ukushisa okukhiqizwa i-ammonia arc ngaphansi kokuvikelwa kwegesi evikelayo ukuze incibilike futhi ixhume izinto zensimbi ndawonye;ukushisela igesi kusebenzisa ukushisa kwelangabi okukhiqizwa ukushiswa kwegesi ukuze kuncibilike futhi kuxhume izinto zensimbi ndawonye.
4. Ukucubungula ukugoba - isikhungo sokugoba
Inqubo yokugoba isho inqubo yokugoba izinto zensimbi zibe yisimo oyifunayo ngomshini ogobayo.Izinqubo zokugoba ezivamile zihlanganisa ukugoba u-V, ukugoba u-U, ukugoba u-Z, njll. Phakathi kwazo, ukugoba okumise okwe-V kubhekisela ekugobiseni ishidi lensimbi nge-engeli ethile ukuze kwakheke umumo omise okwe-V;Ukugoba okumise okuka-U kubhekisela ekugobiseni ishidi lensimbi endaweni ethile ukuze kwakheke umumo omise okwe-U;Ukugoba u-Z kuyinqubo yokugoba ishidi lensimbi nge-engeli ethile ukuze kwakheke umumo ongu-Z
5. I-Die casting processing - Isikhungo sokusakaza i-Die
Ngokuvamile isetshenziselwa ukwenza imikhiqizo ye-hardware engalungile.I-die casting isifinyezo se-pressure cast.Kuyindlela yokugcwalisa umgodi wesikhunta se-die casting nge-liquid noma i-semi liquid metal ekucindezelweni okuphezulu futhi uqina ngokushesha ngaphansi kwengcindezi yokuthola ukuphonsa.Isikhunta se-die casting esisetshenzisiwe sibizwa ngokuthi isikhunta se-die casting.
6. Ukucubungula ngocingo
I-Chengshuo Hardware inemishini yayo yokusika ucingo.Ukusika umugqa kuyisifinyezo sokusika umugqa, kubhekiselwa endleleni yokucubungula.Ithuthukiswe ngesisekelo sokubhobozwa kokukhishwa kukagesi kanye nokwenza ukucubungula.Kuyindlela yokucubungula esebenzisa izintambo zensimbi ezihambayo (intambo ye-molybdenum, intambo yethusi, noma i-alloy wire) njengezintambo ze-electrode, futhi ikhiqize amazinga okushisa aphezulu ngokukhipha ugesi oshayelayo phakathi kwezintambo ze-electrode kanye nendawo yokusebenza, okwenza insimbi inyibilike noma ihwamuke, yakhe. ukusika ama-seams, futhi ngaleyo ndlela ukusika izingxenye.
Ngemuva kokucubungula okuhlukahlukene, umkhiqizo uthola ukwelashwa okuhlukahlukene kwendawo.
Ukwelashwa kwendawo kubhekisela ohlelweni lokuhlanza indawo engaphezulu, ukususwa kokugqwala, ukunqanda ukugqwala, ukufutha kanye nezinye izindlela zokwelapha zezingxenye zehadiwe.Izindlela zokwelapha ezivamile zihlanganisa i-pickling, i-electroplating, isifutho, njll. Phakathi kwazo, ukugeza nge-asidi ukusetshenziswa kwezixazululo ze-acidic ukugqwala nokuhlanza ubuso bezingxenye ze-hardware, ukususa ama-oxides nokungcola okungaphezulu.I-Electroplating ukusetshenziswa kwe-electrolysis ukufaka ama-ion ensimbi ebusweni bezingxenye ze-hardware ukwenza ifilimu yokuzivikela futhi kuthuthukiswe ukumelana nokugqwala;Ukufafaza ukusetshenziswa kwemishini yokufafaza ukufafaza upende ngokulinganayo phezu kwezingxenye zehadiwe, kwakhiwe ifilimu evikelayo ukuze kuthuthukiswe ubuhle bazo kanye nokumelana nesimo sezulu.
Isikhathi sokuthumela: Dec-13-2023